Difference Between Conventional Bags and Pleated Bags

When it comes to industrial filtration, choosing the right air filter bags is crucial for maintaining efficiency and performance in dust collection systems. The two most common types of dust collector filter bags used in various industries are conventional filter bags and pleated filter bags. Each type has its own set of advantages and applications. In this blog, we will discuss the key differences between conventional and pleated bags to help you make an informed decision for your filtration needs.

What Are Conventional Filter Bags?

Conventional filter bags are the standard choice for dust collector filter bags in many industries. These bags are typically made from woven or non-woven filter media, such as polyester, polypropylene, or PTFE. They are cylindrical in shape and are used in baghouse dust collectors to trap airborne particulates.

Features of Conventional Filter Bags:

• Made from non-woven, woven, or felted fabric
• Typically cylindrical in design, it can be cassette-type
• Require cages for structural support
• Used in high-dust load applications
• Suitable for pulse jet, reverse air, and shaker-type dust collectors
• More prone to clogging and pressure drop over time

What Are Pleated Filter Bags?

Pleated filter bags are an advanced alternative to conventional filter bags. These bags feature pleated filter media, which increases the surface area of filtration while maintaining the same physical size as a conventional bag. The pleated design helps to improve dust collection efficiency and reduces maintenance costs.

Features of Pleated Filter Bags:

• Constructed using spun-bond polyester, PTFE, or other synthetic materials
• Increased surface area due to pleated design
• Eliminates the need for cages, reducing installation and replacement costs
• Improves air-to-cloth ratio, enhancing dust collection efficiency
• Lower pressure drop, leading to energy savings
• Ideal for applications requiring high-efficiency filtration

See Also: String Wound vs. Melt Blown Filter Cartridges

Key Differences Between Conventional and Pleated Bags

Why Choose Pleated Filter Bags Over Conventional Bags?

Many industries are switching to pleated filter bags because of their numerous advantages, including:

• Higher dust collection efficiency, leading to cleaner air
• Reduced downtime due to less frequent maintenance
• Lower operational costs, thanks to improved air-to-cloth ratio
• Energy savings due to reduced pressure drop
• Better performance in pulse-jet dust collectors

Applications of Conventional and Pleated Bags

Both types of dust collector filter bags are used in various industries, including:

• Cement plants
• Pharmaceutical manufacturing
• Steel and metal processing
• Food and beverage industries
• Woodworking and furniture manufacturing
• Power plants and incineration facilities

Conclusion

Choosing between conventional filter bags and pleated filter bags depends on your specific industrial filtration requirements. If you need a cost-effective solution for general dust collection, air filter cartridges or dust collector filter bags might be suitable. However, if you seek higher efficiency, lower maintenance, and energy savings, pleated filter bags are the better choice. For high-performance dust collector filter bags, it is essential to select the right filter media and design based on your application. If you're looking for a customized solution, consult an industrial filtration expert to get the best results.